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五金冲压模具挑废料的解决办法


浮料现象在五金冲压模具中是一种常见的不良之现象,浮料产生的原因是多种的,因此其解决方法也是多样的。有的废料是由于冲压模具设计不良产生的,有的是由于原材料不良造成的,有的是因为冲压操作者造成的。需作出一个有效的快速的解决方案时,应先仔细研究其种类及原因。下面以鄙人在五金模具设计之中的经验与各位朋友分享与交流,有不当或不足之外请指教。

YI、FULIAOZHIZHONGLEI

澳门足彩 ER、FULIAOZHIYUANYIN

SAN、FULIAOZHIDUICE

澳门足彩 JINTIANXIANJIANGFULIAOZHIZHONGLEI,DUIYUFULIAOLAISHUO,BENRENYIJUQIDAXIAOYUXINGCHENGYINSUBAQIFENWEISANZHONG

澳门足彩 1、FEILIAOZHISHANGYANGXIANXIANG

FEILIAOSHIZHIZAIDANYICHONGQIE(CHENGXING)GONGXUZHONGTUOLICHANPINZHIBUFEN。QIDAXIAOYIBANQINGKUANGXIAYUXIAMODAOKOUXINGZHUANGXIANGTONG。QIMIANJIYUWEIHAIZAISANZHONGXIANXIANGZHONGSHIZUIDADE。DANGZHEIZHONGXIANXIANGCHUXIANDESHIHOUYOUKENENGSHICHONGTOUHUODAOKOUBENGLIESHENZHIBENGDUAN,YOUKENENGSHICHANPINZHIDAOZHENGZHENDUANLIE,HAIYOUKENENGSHIMOBANCHANSHENGLIEWEN。

2、FEIXIEZHISHANGYANGXIANXIANG

FEIXIESHIZHIDANYIGONGXUZHONGCHANSHENGDEFEIZHENGTICHANPINHUOSHIFEIZHENGTIFEILIAO。QIDAXIAOXIANGDUIBIJIAOXIAO,XIANGCHANPINZHIMAOBIAN(MAOCI)TUOLUOXINGCHENG;CHONGQIEFEILIAOXISIDENG。CHUXIANZHEIZHONGQINGKUANGSHIFANYINGZAICHANPINCHUXIANCASHANG、GUASHANG、AOKENGHUOAOHENDEXIANXIANG。ZHEIZHONGQINGKUANGZUIZHUYAOSHIDUICHANPINZAOCHENGBULIANG,DANZHEIZHONGQINGKUANGZAIMOJUSHENGCHANSHIZUIWEICHANGJIANYESHIBIJIAOYINBIDE。

3、FEIFENZHISHANGYANGXIANXIANG

FEIFENSHIZHIDANYIGONGXUZHONGYINCHONGTOUYUCHANPINZHIJIANDEMOCACHANSHENGDEWEIXIFENXIE。ZHEIZHONGXIANXIANGZAICHANSHENGCHUQIROUYANYIBANNANYIFAXIAN,ZHIYOUDANGJILEIYIZHONGCHENGDUSHI,CHONGTOUYURUZIFASHENGYANSEBIANHUASHICAIRONGYIBIANBIE。DANGFEIFENDADAOYIDINGCHENGDUSHI,RONGYIZAOCHENGCHONGTOUDUANLIEHUOZHERUMORUZIBENGLIE。ZUIRONGYIFASHENGZAIHUANGTONGJIYULVJICAIZHONG。

ER、FULIAOZHIYUANYIN

1、FEILIAOSHANGYANGZHIFULIAO

澳门足彩 FEILIAOSHANGYANGDEYUANYINSHOUXIANLAIFENXIYIXIALIDELAIYUAN,FEILIAOYOUYUYIBANYUCHONGTOUHUOXIAMODAOKOUDEXINGZHUANGXIANGTONG,YINCI,FEILIAOZAIMOJUDERUZINEIYINGGAIYOUYIDINGDEMOCALICUNZAI,CONGCHONGQIEDEYUANLISHANGLAISHUO,FEILIAOZAIQIELIYIHOUYOUYUCAILIAODESUXINGHUOZHESHUODANXINGBIANXINGDECUNZAIQIHUIHUIFUZUZHIJIEGOU,HUANJUHUASHUOQIZAIWUYUESHUSHIJIXINGZHUANGYINGGAIDAYUXIAMODAOKOUXINGZHUANG,ZHEIYESHIWEISHENMEDANGBAFEILIAOCONGRUZILIMIANQUCHULAIDEHOUZAIYEBUNENGQINGSONGDEBAFEILIAOZAITIANCHONGDAOXIAMORUZILIQUDEYUANYIN。RUGUOCUSHIFEILIAOSHANGYANGYINGGAIYOUYIGEWANGSHANGDELILIANGERQIEDAYUGAIMOCALIJIZHANGLIZONGHE。ZHEIGELILIANGYOUKENENGLAIZILIANGGEFANGXIANG,YISHIFEILIAOCAILIAOBENSHENCUNZAIDEZHANGLIHUODANLI,YOUYUFEILIAOZAICHONGQIEDEGUOCHENGZHONGYOUZHEQU(JIANDANSHUO)SUXINGBIANXING,YINCIDANGCHONGTOUTUOLITASHI,QINEIBUDEZHANGLIHUIYOUYIGEFANDANDELILIANG,HUOXUSHIXIANGXIAHUOXUSHIXIANGSHANG;ERSHILAIZIWAIBUDELILIANG,ZHEIGELILIANGYEYOULIANGGEFANGMIAN,ZAICHONGTOUYUXIAMORUZIQIELISHI,CHONGTOUBIAOMIANYUYUANCAILIAO(JIFEILIAO)JINMITIEHEZAIYIQIYUXIAMORUZIZUCHENGYIGEFENGBIDEKONGJIANCHANSHENGYIGEZHENKONGZHUANGTAI,DANGCHONGTOUSHANGSHENGDESHIHOU,POHUAIZHEIYIGEZHENKONGZHUANGTAIYINCIZAIKONGQIDEFUYADEZUOYONGYOUSHIFEILIAOYUCHONGTOUYIQISHANGSHENGCHANSHENGFEILIAOSHANGYANGDEXIANXIANG;QICI,ZAIYIBANCHONGYAGUOCHENGZHONG,ZAIXIAMORUZILIMIANDOUYOUFEILIAOZHONGDIEDEXIANXIANG,DANGZUIXINYIPIANFEILIAOJIARUSHI,QITADEFEILIAOBENSHENDENEILI(FANDANLI)YEHUICUSHIXINFEILIAOSHANGYANG。SUOYIDANGCHONGYASUDUFEICHANGDI,ERQIEWUFEILIAOJILIAODEXIANXIANGCUNZAIDEJINHOU,FEILIAOLEIDEFULIAOXIANXIANGHENSHAOFASHENG。ZHEIYESHIQIYUANYOUZHIYI。

2、FEIXIESHANGYANGZHIFULIAO

FEIXIESHIRUHECHANSHENGDE?TAYOUJIZHONGQINGKUANG,YISHICHANPINHUOFEILIAODEMAOCI(HUOZHECHENGWEIMAOTOU)DETUOLUO;YISHICHONGTOUHUOMOJUDEQITABUFENYUYUANCAILIAODEBUZHENGCHANGGUASHANGHUOZHUANGSHANGZAOCHENGXIXIAOFEILIAO,ZHEIZUIZHUYAOSHIYOUYUCHONGTOUZAIXUYAODUIYUANCAILIAOZUOCHUGUODUZUOYONGSHIERMEIYOUXIANGDUIYINGDEJIEGOU;SANSHIYOUYUYUANCAILIAOZAICHONGYAZHIQIANYIJINGZUOLEBIAOMIANCHULI,ERBIAOMIANCHULICENGYUCAILIAOBENSHENHAISHICUNZAIYIDINGDEFEIJIEGOURONGHEXINGDEXIANXIANGERHUISHICAILIAODEBIANYUANFENLITUOLUO;HAIYOUYIZHONGSHIYOUYUMOJUSHEJIDEBUHELI,CUNZAIERCICHONGQIE(ZHONGQIE)HUOZHEGUOXIAOFEILIAOQIEXUE,YIBANLAISHUOCHONGQIEDEKUANDUBUYINGGAIXIAOYU1/3CAILIAODEHOUDU,ZHEIXIEGUOXIAODEQIEXUEFEILIAORONGYIYUZHUTIDAFEILIAOTUOLIHUOYOUYUYINGHUABENGDUANXINGCHENGFEIXIE。

3、FEIFENSHANGYANGDEYUANYIN

澳门足彩 FEIFENSHIYUANCAILIAOJIEGOUXINGYUANYINZAOCHENGDE,QIANMIANYOUSHUOGUOSHILVJIYUHUANGTONGJICAILIAORONGYIFASHENGZHEIZHONGZHUANGKUANG。DUIYUYUANCAILIAOLAISHUOSHIMEIYOUBANFA,ERXINGCHENGZHEIZHONGDEYUANYINSHICHONGTOUHUORUZIDEBIAOMIANYOUCUCAODUCUNZAIYEJIUSHISHUOZAIYIDINGFANGDADECHENGDUXIAQIBIAOMIANYOUAOKENG。DANGCHONGTOUHUORUZIJIECHUYUANCAILIAODESHIHOU,JIUHUIMOCAYUANCAILIAO(XIANGCUODAOCUOTIEYIYANG)CHANSHENGFEIFENLE。

SAN、FULIAOZHIDUICE

1、FEILIAOFULIAOZHIDUICE

澳门足彩 TONGGUOYISHANGLIANGZEDEXIANXIANGYUXINGCHENGYUANYIN,YINCIKEYIFENXICHUMOJUDEDUICE。XIANDUIMEIYIZHONGFEILIAOFULIAODEFANGFALAIZUOYIXIASHUOMING。

A、PAILIAOSHEJIBUDANGZHIYINQIDEFULIAO

澳门足彩 ZHEIZHONGFULIAOZUIZHUYAOCHUXIANZAIPAILIAODEGUOCHENGZHONG,DADUOSHUCHANSHENGLEBIJIAOJIANDANDECHONGQIEXINGZHUANG。RUFANGXING、JIAOXIAOBIANYIXINGFEILIAO。

ZHEIGESHIHOUYIBANYINGGAIZAISHEJISHIHOUGUYIZUOCHENGGONGYIQUEKOU,RUTIXING、YANWEIXING。SHIJIANDANDECHONGQIEXINGZHUANGFUZA,JIADAFEILIAODEMOCALIZUZHIFEILIAOFANDANYUZHENKONGXILIAO。

澳门足彩 B、CHONGQIEKONGBENSHENSHIXINGZHUANGJIANDAN

RUYUANKONG、FANGKONGDENG。ZHEIZHONGQINGKUANGXIACONGFEILIAOFULIAOXINGCHENGYUANYINZHESHOU,YISHIGAIBIANFANDANFANGXIANG,ERSHIJIANSHAOZHENKONGMIANJI。CHANGYOUDEFANGFARU,1、BACHONGTOUMOCHENGDANBIANXIEMIANHUOSHUANGBIANXIEMIAN,ZHEIYANGYIKEYISHICAILIAOBIANXING,SHICAILIAONEIBUYUWAIBUDEFANDANLIJIANGDI,ERSHIJIANGDILEZHENKONGMIANJI。2、HAIKEZAICHONGYUANKONGDESHIHOUZAIYUANXINGCHONGTOUZHONGYANGMOYIGEXIAODETUTAI,QIZUOYONGYUXIEMIANYIYANG,BUGUOZHEIZHONGFANGFADUIYUANKONGBIJIAOYOUXIAOYIXIE。3、DANGQIELIBIANWEISANBIANHUOLIANGBIANSHI,BUXUQIELIDECHONGTOUBIANZUOCHENGYIDINGDETAIJIE,ZHEIYANGZAICHONGYADESHIHOUKEYIXIANZUOYIGEYOUDIANZHEWANDEDONGZUOSHIFEILIAOXIANGXIABIANXINGYOULIYUFEILIAOLUOLIAO。4、BACHONGTOUDEQIELIMIANZUOCHENGBOWENXINGHUOZHESHUOCUCAOMIAN,KEYIYONGCUODAOHUODIANMOJIAGONG,ZENGJIAKONGQILIANGERJIANSHAOZHENKONGLIANG。

C、DUIYUSUOYOUYOUKENENGHUOZHECHANSHENGFULIAODECHONGQIEXINGZHUANG

澳门足彩 SHANGMIANBZHONGFANGFA(DADUOSHUSHIQIANGONGJIAGONGDE)YOUSHIHOUBINGBUSHIKEYIWANQUANJIEJUEWENTIDESHI,ZHEISHIYINGGAICONGSHEJISHANGKAOKAOLVJIAYIJIEJUE

澳门足彩 1、CHONGQIECHONGTOULIJIADINGLIAOZHEN

ZAIRONGYIFASHENGFULIAODECHONGTOULIJIAZHUANGDINGLIAOZHENYUDANHUANG,ZAIFENMODESHIHOULIYONGDINGLIAOZHENBAFEILIAODINGZAIXIAMORUZILI。ZHEIZHONGFANGFASHIHECHONGQIEXINGZHUANGBIJIAODAERYUANCAILIAOBIJIAOHOUDECHANGHE。

2、XIAMORUZIYUCHONGTOUZUOJIANJIAOAOKENG

澳门足彩 JIBENSHENDEZHENGCHANGBUJUYINGGAISHIDENGYUCHONGTOUQIELIXINGZHUANGMIAN,DANSHIZAICHONGQIEXINGZHUANGMIANKAOJINSONGLIAOYIDUANGUYIZUOCHENGYIGERUSANJIAOXINGDENGYIXINGAOKENGERLINGYIGEQIEBIANANZHENGCHANGBIANSHEJI,ZHEIYANGZAIYIBUCHONGQIEDESHIHOU,XUYAOQIELIBIANYOUYUYOUAOKENGERHUIDUOCHUWEIXIAOSANJIAOXINGDETUQIERDAYU(SHIJISHANGSHICHAOCHU)LINGYIGEQIELIBIAN,ZHEIYANGZAIBAXIANGDUIYINGDECHONGTOUZUOYUANJIAOCHULIBUXINGCHENGCHONGQIEXIAOGUO,DUOCHULAIDESANJIAOBIANJIUHUIBEILAJINXIAMORUZIERQIANGLIDIZHUXIAMORUZIZENGDAMOCALICONGERFANGZHIFANDANHUODIZHIZHENKONGXILIAO。

澳门足彩 3、XIAMORUZIKONGBIANZUODUICHENGJIYADIAN

TONGCHANGZAISHEJIXIAMORUZIDESHIHOUHUIYUCHONGTOUDUIDENGJIANXIPEIHE,ERWEILEFANGZHIFULIAO,ZAIXIAMORUZIZUOCHU1DUIHUO2DUIDUICHENGDIANFENBIEXIAOYUCHONGYAJIANXI1/2ZUOYOU,ZHEIYANGZAICHONGQIEFEILIAODESHIHOUYOUYUXIAOJIANXICHONGYAERBAFEILIAOKAZHUZAIXIAMORUZILI,ZHEIZHONGWENFAKEYIQIEFANGDIANJIALIUHUOZHEXIANGEFANGSHILAIWANCHENG。

澳门足彩 4、BAXIAMORUZIZUOCHENGWUZHIBIANXING

澳门足彩 ZHEIZHONGFANGFABIJIAOSHIHEBOCAILIAO。YIBANZAISHEJIXIAMORUZI(DAOKOU)DESHIHOUDOUHUILIUYOU3-5mmDEZHIBIAN。ERZHEIZHONGFANGFASHIMEIYOUZHIBIANZHIJIEZUOCHENG8-15'XIEDU,YINCIFEILIAOSHIYUEXIANGSHANGJIANXIYUEXIAO,ERYUEWANGXIAJIANXIYUEDAYEJIUBURONGYIXIANGSHANGPAOLIAOFANDANLE。

5、BAXIAMORUZILIUYONG3mmQIELIZHIBIANYUXIABUFENYONGFANGDIANDEFANGFABALUOLIAOBUFENJIADASHIFEILIAOWUJILEI,JIAZHANGCHONGQIECHONGTOUDEZHANGDU。MEIYICICHONGQIEDOUBAFEILIAOCHONGLIDAOLUOLIAOQU,SHIFEILIAOBUKENENGXIANGSHANGFULIAO。

6、CHONGTOURUJIAZHUANGDINGZHENYIYANGJIACHUIQIKONGYUCHUIQIZHUANGZHI。YOUYUCHUIQIZHUANGZHIKEYIHECHONGCHUANGLIANDONGKONGZHICHUIQIDESHIJIAN,YINCIKEYISHIYONGJIAOBOCAILIAOSHANG,ZHEIYIDIANSHIDINGZHENFANGFULIAOWUFABINIDE。

7、XIAMOHUOXIAMODIANBANJIACHUIQICAO

ZHEIYIZHONGYUCHONGTOUCHUIQIYUANLIXIANGSIYOUYOUBUTONG,JUTIZUOFASHIZAIXIAMODIANBANZUOCHUQIDAO,RANHOUZAIXUYAOCHUIQIDELUOLIAOKONGZUANXIANGXIA45DEXIEKONGGUANCHUANLUOLIAOKONG,ERQIDAOYULUOLIAOKONGBUTONG(QIEJIZHEIYIDIAN),LIYONGKONGQIZHUXIACHUIDESHIHOUXINGCHENGYIGEFUYAKONGJIANBAFEILIAOXIXIAQU。ZHEIZHONGFANGFASHIYONGBOCAILIAO。

澳门足彩 [FULIAOZHIDUICE]

8、CAIYONGWAIXILIXIFEILIAO

澳门足彩 FANGFASHIZAIXIAMOMOZUOXIAZAIZENGJIAYIKUAIXIAMOFUZHUBANBASUOYOUYOUKENENGSHENZHISUOYOUCHONGQIEBUWEIDELUOLIAOKONGZAIFUZHUBANSHANGZUOCHENGYIGEDALUOLIAOKUANG,HANSHANGYIGELEISILOUDOUDELIAOGUAN,RANHOUYONGGONGYEXILIAOQIDELIANJIEZAILIAOGUANSHANG。TONGGUOXILIAOQIDEXILIBASUOYOUDEFEILIAODOUXIRUGONGYEXILIAOQILI;SHENMEFEILIAOFEIXIETONGTONGJINQU,BAOXIANKEKAO。HEHE。

澳门足彩 9、JIBOCAILIAO0.10YIXIAJIANDANXINGZHUANGFANGFU

YOUYUJIBOCAILIAODECHONGYAJIANXIJIAOXIAO,SHANGMIANYIXIEFANGZHIFEILIAOFULIAODEFANGFABUSHISHIFENHESHI,RUDINGZHENDINGLIAO、XIAMOZUOTUDIAN、GONGYEXILIAOQIDENG。

澳门足彩 DUIYUZHEIZHONGCAILIAOLAISHUO,YIBANSHIBAXIAMORUZISHEJICHENG8-12'WUZHISHEN,RANHOUTONGGUOSHIMOCESHICHUNAXIEXIAMORUZIRONGYITIAOXIE。ZAIBAMOJUCHAIXIALAI,YONGZHANGXIDINGZHENJIAJINGANGFEN(ZUANSHIGAO)XIAOXINZAIXIAMORUZIZUOCHENGJIGEDUICHENGCUCAODIAN。ZHEIZHONGFANGFAHENGUANYONGDE,BUGUOXUYAOQIANGONGSHUIPINGHENGAO。

澳门足彩 [FEIXIEFULIAOZHIDUICE]

FEIQIAOFULIAOZUIZHUYAOSHIYOUYUSHEJIDEBUHELIHUOZHECAILIAOBENSHENDEYUANYINZAOCHENGDE。

1、SHEJIBUHELIFANGMIAN

在冲切工序排样的时候尽量避免有重切、过切现象。由于五金冲压模具一般都是用CAD来做设计的,在做一些工序的时候没有照顾好前面的工序已经有半加工。
     东莞市昶宏金属科技有限公司专业主营:汽车覆盖件模具,汽车模具,五金冲压模,汽车模具覆盖件,进出口模具供应,服务热线: 0769-82091018 卢小姐 13535253455

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